TAKECOAT-1000

MADE IN EUROPE

The best fluorocarbon polymer coating available

Protect your bolts with TAKECOAT-1000 against highly corrosive, adhesive and abrasive environments. TAKECOAT-1000 shows better durability than regular hot-dip galvanizing or zinc-nickel/PTFE coatings such as Xylan 1424, Xylan 1070 and Xylar/Xylan, because it has a rust resistance of up to 6000 hours. This was proven by the ASTM B117 salt spray test.

HBS Solutions B.V. is the only and exclusive supplier of TAKECOAT-1000 for the European market, authorized by Takenaka Seisakusho co., ltd.

TAKECOAT-1000 has been approved by ADNOC (Abu Dhabi National Oil Company) as the official anti-rust and corrosion coating for standard and specific fasteners.

The TAKECOAT-1000 process

STEP ONE: Studying the scope of material requirements, preferential material origin and application. After approval we will begin the manufacturing process.

STEP TWO: Degreasing all fasteners that require TAKECOAT®-1000 coating.

STEP THREE: Applying the basecoat. For TAKECOAT-1000 we use a specific basecoat with a treatment of 2 – 5µ in order for the basecoat to stick.

BASE COAT CORROSION RESISTANCE BASE COAT ADHESION TOP COAT
TAKECOAT – BASE Within 1500 hours Excellent
Phosphate Within 24 Hours Excellent
Electro-Zinc Within 200-300 Hours Excellent
Hot Dip Galvanizing Within 200-300 Hours Poor
Zinc-Nickel Within 900-1000 Hours Poor
Xylar 1 Within: 1200 – 1300 hours Medium

 

Coat-able materials

All types of metals i.e. carbon steel, nickel, stainless steel, and high alloys.

 

 

STEP FOUR: The fluorocarbon polymer top coat of 30µ is applied.

TOP COAT COMMENTS ASTM B-117 SALT SPRAY TEST WORKING TEMPERATURE
TAKECOAT 1000 Fluoropolymer. Organic. Solvent-based. High corrosion resistance, life-time easy torque control, and high durability. Thickness: 30µ. Up to 6000 hours -196℃ up to 200℃
Xylan 1424 Fluoropolymer Organic. Water-based. Average thickness topcoat: 16µ. In combination with Zinc-Nickel: up to 3300 hours -20℃ to 180℃
Xylan 1070 Fluoropolymer Organic. Solvent-based. Average thickness topcoat: 16µ.

In combination with Zinc-Nickel: up to 3900 hours

 

-195℃ to 260℃

 

Applicable color(s) of the TAKECOAT-1000 GREEN
Minimum coat-able diameter 10mm – each
Maximum coat-able diameter M500 L=600mm

 

STEP FIVE: Curing. Temperature of the oven lies between 150℃ and 200℃.

On-site working temperature -196℃ up to 200℃

Interested in TAKECOAT-1000?

Let us know by contacting us

The benefits of TAKECOAT-1000:

  1. Highly anti-corrosive. It takes up to 6000 hours before red rust occurs according to the ASTM B117 salt spray test. Therefore it has almost double the durability of PTFE-coatings like Xylan 1070/Xylar 1 and Xylan 1424.
  2. Working towards a circular economy. TAKECOAT-1000 is six times more durable than regular hot-dip galvanized fasteners.
  3. Lower maintenance costs. With the price being competitive to zinc-nickel/PTFE-coatings such as Xylan 1070 and Xylan 1424, but twice the durability. TAKECOAT-1000 offers lower maintenance costs during scheduled turn-arounds.
  4. No peel off. Due to the specially developed underlayer, TAKECOAT-1000 sticks better to the material than PTFE does.

 

Want to know more? Contact our office in Diemen.

Do you want to discuss the possibilities of using a TAKECOAT-1000 coating in the color green instead of a PTFE coating such as Xylan 1070 or Xylan 1424 on your fasteners? Make sure to contact us by calling +31 (0)20-698 1000 or by sending an email to sales@hbssolutions.nl. As the only supplier of the TAKECOAT-1000 coating in Europe, we are the partner you need for high-quality coatings to protect your standard or specific fasteners.

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